| PLANT LIST AND COMPANY INFORMATION |
| No. of Employees -- 20 |
| Manufacturing Area -- 10,000 Square Feet |
| Lifting Capacity -- 7.5 Tons |
| ISO 9001 & ISO 14001 Approved Lloyds Register |
| Specialised Valve Ball Machining and Grinding capability up to 36” |
| Specialised Presses for Insert Installation |
| Rockwell and Portable Hardness Testing to ASTM specifications |
| N.D.T carried out A.S.N.T Level II on site, Dye Penetrant, M.P.I and Ultrasonic |
| VALVE BALL MACHINING |
| 1. 1 Off – Dunbar & Cook – Spherical Turning and Super Finishing Grinding C.N.C Ball Machine – Capable of turning and finish grinding valve balls from 8” WB to 30” NB |
| 2. 1 Off Specialised Valve Ball Machine – Capable of turning & finish grinding valve balls from 8”WB to 36” NB – (Maximum Spherical Dia 60”) |
| 3. 1 Off Specialised Valve Ball Machine – Capable of turning and finish grinding valve balls from 4” WB to 12” NB |
| C.N.C MACHINERY |
| HORIZONTAL BORING – C.N.C |
| 1. Giddings & Lewis PC 40 – C.N.C Horizontal Boring Machine |
| Full C.N.C, 72” airlift Table |
| Max travel x axis 73”, y axis 61” & z axis 65” |
| Motor 30HP, Fully tooled – Cogsdill Heads, ITS Outfeeding Tooling etc. |
| VERTICAL BORING C.N.C. |
| 1. 48” Giddings & Lewis CNC – Vertical Turning Lathe |
| Full CNC Control Ram Type Machine, Max Turning Dia. 64”, Max Height under Cross Rail 72”. 12 Station Tool Changer, ANSI BS No. 60 Taper Tooling. |
| TURNING C.N.C. |
| 1. Max Muller MDW30 |
| Single Spindle Turning Lathe, refurbished September 1998, |
| Siemens 820 C.N.C control, main drive motor 84HP – DC, Spindle speeds 7 –1400 RPM, automatic tool magazine, 13 tool capacity, swing over bed – 30”, swing over facing slide 26”, 630mm forkardt chuck. |
| 2. Puma 240 LC |
| 2007 CNC Lathe, 10” Chuck, Max Dia 420mm |
| Max Swing 570mm, Max Length 650mm, Programmable Tailstock 10 Station Turret, Fanuc OITC Control. |
| 3. Puma 400B |
| 2008 CNC Lathe, is Chuck, Max Dia 590MM Max Swing 770MM |
| Max Length 1.1Metres Programmable Tailstock Fanuc OITC Control. |
| 4. Lodge & Shipley – Profiturn 40 |
| Full CNC Lathe – 32” Chuck, 3 metre bed length. Siemens Control CNC 810T Control, Hydraulic Tailstock. |
| VERTICAL MACHINING CENTRES – C.N.C |
| 1. Monarch VMC 150 |
| Vertical Machining Centre, Fanuc Control |
| Table size 80” x 40” |
| Max travel x axis 76”, y axis 32” & z axis 40” |
| 40 tool changer. |
| 2. Yamazen VMC 4020 – Year 2001 Model |
| Vertical Machining Centre, Fadal Control |
| Table size 46” x 20” |
| Max travel x axis 40”, y axis 20” & z axis 24” |
| 21 tool changer. |
| 3. Yamazen Matchmaker VMC 5V-M |
| Vertical Machining Centre, Fadal Control |
| Table Size 30” x 12” |
| 16 Tool Changer. |
| BORING |
| 1. 72” Webster Bennet Vertical Borer |
| 72” Chuck, Max Turning Dia 96”, Max Under Rail 48” |
| Fitted with 2 Axis DRO. |
| 2. Kearns & Richards Horizontal Boring Machine – SF100 |
| Table size 50” square. |
| Max travel – x axis 60”, y axis 60” & z axis 60” |
| Fitted with a Heidenhaim digital readout. |
| 3. Giddings & Lewis DPST Horizontal Boring Machine |
| Max Travel x, y, z – Axis – 80” Table Size 96” x 60” |
| TURNING - LATHES |
| 1. Mostana Centre Lathe |
| 24” four jaw chuck, 16” three jaw chuck, swing over bed 30”, swing over cross slide 20 ¾”, between centres 120”. |
| CUTTING |
| 1. Bigstone-CF 450M Saw with infeeding roller track – Max dia. 350mm |